Rock

Emery

Zımpara taşı

A dark rock of corundum and iron oxide, used as an abrasive for thousands of years; in Türkiye it is mined around Aydın and Muğla.

Also known as: Emery rock · Corundite (strict sense: corundum-rich emery) · Metabauxite (broad geological sense)

  • Popularly: Ore and raw material
  • Industrial
  • Important in Türkiye
A sample of emery: a black, granular, compact massPhoto: Nessa Eull · CC0 · Wikimedia Commons

In short

Emery is a black or dark grey, granular, heavy rock in which corundum, a very hard mineral, is mixed with iron minerals such as magnetite, hematite and spinel. It has been used since antiquity to grind and polish stone, metal and glass. Because it is a rock rather than a mineral, its hardness varies with the mix, from about 6 to 9. With its deposits in the Aegean, Türkiye is one of the world's main producers.

Photos

How does it form?

Emery comes from bauxite (aluminium ore) that has been transformed underground by heat and pressure. Bauxite often collects in the hollows of limestone (karst bauxite). When that limestone is later buried and turns into marble, the bauxite inside it is transformed too: the water-bearing diaspore loses its water and becomes corundum, while the iron-bearing components turn into minerals such as magnetite, hematite and spinel. That is why emery occurs as lenses and veins inside marble, while weathered pieces end up as loose blocks in the soil. In the Aegean the change is thought to have happened during the Alpine mountain-building; for the metabauxites of Mt. İsmail (Muğla), researchers point to the thrusting of ophiolites onto the Menderes platform in the Middle Eocene.

The word “emery” is used in a strict sense for corundum-rich rock (corundite) and in a wider sense also for diaspore-rich metabauxites. Diaspore types are softer than corundum types (Mohs hardness about 6.5–7), while corundites reach 8–9.

What is it used for?

  • Abrasive: Crushed and ground emery is used to cut stone, to polish metal and mirror glass, to make grinding discs, and to make sandpaper and abrasive cloth. Most sandpaper today contains synthetic abrasives; natural emery has mostly stayed in metal polishing.
  • Non-slip floors and roads: It is used as an anti-slip material in factory floors, pavements and stair treads, and mixed into asphalt to improve the grip and durability of roads.
  • Wear-resistant floors: Most of the emery produced goes into wear-resistant floors and roads, especially in the United States, and into cleaning the husks off rice in Asian countries. It is also used in hardening concrete.
  • In history: In antiquity emery was used to cut and polish marble and gemstones. It is thought to have been the abrasive that let archaic Greek sculptors work the folds of drapery so gracefully.

In Türkiye

Türkiye is the world’s main producer of emery. Britannica names it as the largest producer today; a survey of Aydın’s mineral resources says that until recently Türkiye and Greece were the world’s biggest producers, while today Türkiye is almost alone. According to U.S. Geological Survey (USGS) data reported by Wikipedia, Türkiye produced about 6,000 tons of emery in 2010 and Greece 2,000 tons. Emery is one of the important export products of both Türkiye and Aydın province.

The deposits lie in the Aegean, in the marbles of the Menderes Massif, which hosts many iron-rich emery deposits. According to a 2019 book of the Chamber of Mining Engineers (TMMOB), two areas stand out in Aydın:

  • Karacasu: The Göztepe and Bölükardıç deposits are still being worked. The ore has 55–60% Al₂O₃, and measured plus probable reserves are about 172,000 tons.
  • Söke: At the Gümüşköy and Kayas Farm sites the ore has 44–55% Al₂O₃ and about 55,000 tons of probable reserves have been defined; according to the book these sites have been abandoned.

On the Muğla side, an iron-rich, magnetic emery field near Kayabaşı village south of Milas has been surveyed with geophysical methods. About 15 km northeast of Yatağan, on Mt. İsmail, there are lenses of metabauxite rich in corundum (about 50%) and chloritoid (about 30%), 1–5 m thick and about 3 km long, within Late Cretaceous marbles. In the metabauxite layers at Milas, gem-quality diaspore (zultanite) has also formed.

Emery mining was already important in Ottoman times. Sultan Abdülmecid endowed the emery mines of Aydın to a foundation, so that their income would support the hospitals he had built in Mecca and Medina. According to Ottoman documents, the British entrepreneur Apod appears to have had a say in almost all the emery mines of the Aydın province in the late 19th and early 20th centuries; complaints that the foundation was not paid its due share went as far as the Council of State. The emery mines at Gümüşdağı and Kemer farm in Söke were also the subject of concessions. A 1944 US geological report records that the emery used in the United States came from Naxos and from Turkish mines, and that wartime conditions cut off that supply.

What determines its value?

Emery is an industrial raw material sold by the ton. Its value depends on the proportion of corundum (hardness and cutting power), grain size, the balance of additives such as iron oxide and how consistent the quality of the ore is; the size of the deposit and the distance to a port matter too. Once synthetic abrasives such as sintered carbides and oxides were found, demand for emery began to fall; today it is used mostly for non-slip floors and roads, where its hardness is enough and cost matters, and for some special polishing jobs.

This information is educational, not buying, selling or investment advice. Value varies enormously with quality and treatment.

How to recognise it

  1. 1

    It is a black or dark grey, granular, compact rock that feels clearly heavier than an ordinary stone of the same size (specific gravity about 3.5–3.8).

  2. 2

    Corundum-rich pieces are very hard and scratch quartz and glass. Hardness falls as softer minerals are mixed in and can drop as low as 6.

  3. 3

    Pieces rich in magnetite may attract a magnet. A survey of an emery field in Muğla found that the rocks produce measurable magnetic anomalies.

  4. 4

    It is not always easy to tell from black basalt, hematite or magnetite by eye; a sure identification needs a microscope or X-ray diffraction.

Fakes and imitations

What shops usually don’t tell you:

  • Black basalt, hematite and magnetite can look like emery, but they contain no corundum, so they are much softer and cannot scratch quartz.
  • Most abrasives sold commercially as “emery” are not natural stone; industrial products are usually synthetic aluminium oxide or silicon carbide.

Safety

Handling emery is harmless. The fine dust produced by crushing, grinding and sanding should not be breathed in, however; wear a dust mask for dusty work. In the United States the safety agency OSHA sets limits of 15 mg/m³ for total dust and 5 mg/m³ for respirable dust over an eight-hour working day.

Myths and misconceptions

  • MythThe “emery stone” (grinding wheel) in a workshop is a natural stone.

    FactIn Türkiye a grinding wheel is called a “zımpara taşı” (emery stone), but most are made by bonding synthetic abrasive grains (aluminium oxide, silicon carbide, diamond or cubic boron nitride) with a binder such as ceramic, bakelite or rubber.

  • MythSandpaper is made of emery.

    FactMost sandpaper today uses synthetic aluminium oxide or silicon carbide. According to Britannica, emery has been largely replaced by synthetic abrasives in sandpapers; Wikipedia lists it mainly for metal polishing.

  • MythEmery and corundum are the same thing.

    FactCorundum is the mineral aluminium oxide. Emery is a dark rock in which corundum is mixed with iron minerals such as magnetite, hematite and spinel, so its hardness can be lower than that of pure corundum (9). Gem-quality corundum is ruby and sapphire.

Did you know?

Emery from the island of Naxos was being traded to other islands as early as the Neolithic. The Roman writer Pliny the Elder also mentions sand from Naxos used with a saw to cut marble and to polish it.

The Ottoman sultan Abdülmecid endowed the emery mines of Aydın to a foundation, so that their income would support the hospitals he had built in Mecca and Medina.

Pure corundum and synthetic abrasives are too hard and harsh for some jobs; the softer impurities in emery tone the grinding down. According to a 1944 US geological report, this is why emery was preferred for grinding optical glass and finishing some metals.

Where is it found?

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  • Koronos–Apeiranthos area, Naxos, Greece · Historic sourceThe Aegean's most famous emery source; the island exported its emery to other islands as early as the Neolithic. According to the Samos study, the right to mine it belongs to the villagers of Apeiranthos and Koronos.
  • Mikri Lakka, Samos, Greece · Known localityEast of Vathy; diaspore-rich emery of lower quality than Naxos. About 5,000 tons were mined in 1906–1914 and sold to France, Germany, Austria and the USA; the mines were soon abandoned. The point is the position of the old quarries.
  • Ikaria, Greece · Known localityAccording to the Samos study, emery also occurs on Herakleia, Sikinos, Ios, Paros and Ikaria besides Naxos and Samos. The point is the general position of the island.
  • Peekskill area (Cortlandt), New York, USA · Major depositAccording to Britannica this is where emery was most worked in the United States; a 1944 report says the country's domestic emery output in 1936–1942 came entirely from the Peekskill area. The point is the position of the city of Peekskill.
  • Chester, Massachusetts, USA · Historic sourceThe emery vein was found in 1864 and worked at once to supply the Northern arsenals with abrasive during the American Civil War; the mines closed in 1913. The vein is about 6 km long.
  • Karacasu, Aydın, Türkiye · Major depositThe Göztepe and Bölükardıç deposits at Karacasu were being worked as of 2019; the ore grades 55–60% Al₂O₃ and measured plus probable reserves were put at about 172,000 tons. The point is the position of the district town of Karacasu.
  • Söke (Gümüşdağı, Kemer, Kayas Farm), Aydın, Türkiye · Historic sourceIn Ottoman times the emery mines at Gümüşdağı and Kemer farm in Söke were the subject of mining concessions. The known sites today (Gümüşköy, Kayas Farm) are abandoned; the ore grades 44–55% Al₂O₃ and probable reserves are about 55,000 tons. The point is the position of the district town of Söke.
  • Kayabaşı village area, Milas, Muğla, Türkiye · Known localityNear Kayabaşı village south of Milas lies an iron-rich emery ore field with a measurable magnetic signature, studied with geophysical surveys. The point is the position of the district town of Milas.
  • Mt. İsmail, Yatağan, Muğla, Türkiye · Known localityAbout 15 km northeast of Yatağan, lenses of corundum-rich metabauxite 1–5 m thick, extending about 3 km within Late Cretaceous marbles. The point is the position of the district town of Yatağan.

Locations are approximate to protect sites. Red dots mark places in Türkiye. Open in the big map →

Frequently asked questions

What is emery?

Emery is a black or dark grey, granular, heavy rock in which corundum, a very hard mineral, is mixed with iron minerals such as magnetite, hematite and spinel. It has been used since antiquity to grind and polish stone, metal and glass. Because it is a rock rather than a mineral, its hardness varies with the mix, from about 6 to 9. With its deposits in the Aegean, Türkiye is one of the world's main producers.

What is emery used for?

Abrasive: Crushed and ground emery is used to cut stone, to polish metal and mirror glass, to make grinding discs, and to make sandpaper and abrasive cloth. Most sandpaper today contains synthetic abrasives; natural emery has mostly stayed in metal polishing. Non-slip floors and roads: It is used as an anti-slip material in factory floors, pavements and stair treads, and mixed into asphalt to improve the grip and durability of roads.

How hard is emery?

It has a hardness of 6–9 on the Mohs scale. It can scratch glass; a steel knife scratches it only with difficulty. Its specific gravity is 3.5–3.8 g/cm³.

Where is emery found?

Its best-known localities: Peekskill area (Cortlandt), New York, USA; Karacasu, Aydın, Türkiye; Koronos–Apeiranthos area, Naxos, Greece; Chester, Massachusetts, USA; Söke (Gümüşdağı, Kemer, Kayas Farm), Aydın, Türkiye.

Where is emery found in Türkiye?

Known localities in Türkiye: Karacasu, Aydın, Türkiye; Söke (Gümüşdağı, Kemer, Kayas Farm), Aydın, Türkiye; Kayabaşı village area, Milas, Muğla, Türkiye; Mt. İsmail, Yatağan, Muğla, Türkiye.

How can you tell if emery is real?

It is a black or dark grey, granular, compact rock that feels clearly heavier than an ordinary stone of the same size (specific gravity about 3.5–3.8). Corundum-rich pieces are very hard and scratch quartz and glass. Hardness falls as softer minerals are mixed in and can drop as low as 6. Pieces rich in magnetite may attract a magnet. A survey of an emery field in Muğla found that the rocks produce measurable magnetic anomalies. Black basalt, hematite and magnetite can look like emery, but they contain no corundum, so they are much softer and cannot scratch quartz.

Is emery valuable?

On the “street to diamond” value ladder it sits on step 3 of nine: Building and industrial stone. Emery is an industrial raw material sold by the ton. Its value depends on the proportion of corundum (hardness and cutting power), grain size, the balance of additives such as iron oxide and how consistent the quality of the ore is; the size of the deposit and the distance to a port matter too. Once synthetic abrasives such as sintered carbides and oxides were found, demand for emery began to fall; today it is used mostly for non-slip floors and roads, where its hardness is enough and cost matters, and for some special polishing jobs.

Is emery dangerous?

Handling emery is harmless. The fine dust produced by crushing, grinding and sanding should not be breathed in, however; wear a dust mask for dusty work. In the United States the safety agency OSHA sets limits of 15 mg/m³ for total dust and 5 mg/m³ for respirable dust over an eight-hour working day.

Sources

  1. Emery (rock) · Wikipedia
  2. Emery · Encyclopaedia Britannica
  3. Aydın İlinin Maden ve Enerji Kaynakları: İhracatı Bakımından Türkiye'deki Önemi (A. Güney, E. Akgül), in: Aydın'da Madencilik: Potansiyeli ve Değerlendirilmesi · TMMOB Maden Mühendisleri Odası, 2019
  4. XIX. Yüzyılın Sonları ve XX. Yüzyılın Başlarında Aydın Sancağında Madencilik (A. Yiğit), in: Aydın'da Madencilik: Potansiyeli ve Değerlendirilmesi · TMMOB Maden Mühendisleri Odası, 2019
  5. The exploitation of emery on the island of Samos: Existing data and research perspectives (Stamatakis, Malegiannaki), Bulletin of the Geological Society of Greece 53 · Geological Society of Greece, 2018
  6. Origin and metamorphism of corundum-rich metabauxites at Mt. İsmail in the southern Menderes Massif, SW Turkey (Aydoğan, Moazzen), Resource Geology · Balıkesir Üniversitesi Açık Erişim, 2012
  7. Evaluation of magnetic data of an emery bearing ore field by edge detection methods: Muğla, Türkiye example (Öksüm, Dolmaz, Demir, Pham) · Süleyman Demirel Üniversitesi Açık Erişim
  8. Emery deposits near Chester, Massachusetts (E. T. Apfel), Information Circular · Massachusetts Department of Public Works; U.S. Geological Survey, 1944
  9. Naxos · Wikipedia
  10. Sandpaper · Wikipedia
  11. Zımpara taşı · Vikipedi

External links

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